How much can you save with ChromeGuard?

October 27, 2023

In the Australian mining industry, equipment damage or failure can be a major setback for any mining operation, and the costs associated with downtime and repairs can quickly add up, causing financial losses that impact long-term profitability. 


This is where ChromeGuard’s advanced cylinder protection comes in – in this blog post, we'll explore the benefits of using ChromeGuard and exactly how integrating our products with your machines can help your mining operation save money, increase revenue, and boost overall efficiency.


First, let's dive in with some of the economic realities of the mining industry:


The high cost of downtime in hard rock mining

In the Australian mining business, productivity is king. When common pieces of large-scale mining equipment experience damage or failure, the resulting downtime and repair costs can be substantial. A single cylinder damage incident alone can result in up to 12 hours of operational stoppage, costing as much as $500,000 in lost production as well as an additional $50,000 in replacement parts or maintenance labour.


As anyone with a project budget knows, these numbers can add up quickly, causing financial setbacks that resonate far beyond immediate repair costs and impact the long-term profitability and sustainability of mining operations.


The bottom line cost-saving benefits of ChromeGuard cylinder protection

Designed as a patented hydraulic cylinder protection system, ChromeGuard addresses the root causes of frequent equipment failure in harsh mining conditions. The competitive landscape of the mining industry demands that operations run smoothly with minimal disruptions, and the failure to adopt efficient protection systems like ChromeGuard significantly elevates the risk of machine failure resulting in production losses and costly repairs. The potential savings in revenue, time, and labour make ChromeGuard not just an option but a necessity for modern mining operations seeking to optimise their bottom line.


So, what could the integration of ChromeGuard actually mean for your mining operation? Well, for starters, it could drastically reduce the 1.9 million tonnes of iron ore production lost annually due to hydraulic cylinder damage – as we found in a case study that involved 13 primary dig machines. And with the average iron ore price hovering around $70 per tonne, the financial implications of all that lost production can become pretty hefty.


And for large mining operations where margins are often razor thin, implementing ChromeGuard could, on the whole, translate to an addition of over $100 million to annual revenue by preventing significant operational disruptions and their associated costs.


The bottom-line cost savings of implementing ChromeGuard can include:

Reduced downtime

Less time spent on repairs means more time for production. With ChromeGuard, a 12-hour reduction in downtime can save up to 7,000 tonnes in lost production.

Lowered operational costs

ChromeGuard not only reduces the occurrence of breakdowns that arise from accidental damage but also allows you to prioritise planned preventive maintenance to ensure consistent and optimised performance for your equipment.

Making the smart choice for long-term profitability

In an industry sector where even minor interruptions can have significant financial ramifications, ChromeGuard goes beyond merely being a protective feature but is instead a strategic asset that enables operations to function at peak performance. By substantially mitigating the risks of equipment failure, it equips mining operators with the tools to maintain a far more consistent and profitable operation.


This is why, in the long run, it’s important to remember that ChromeGuard isn’t an expense: it’s a forward-thinking investment in operational excellence and long-term sustainability for your fleet and your ongoing mining operations. So, learn more about ChromeGuard today and find the right product for your machine. The difference could cost you millions!


excavator
October 30, 2023
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October 29, 2023
Discover how ChromeGuard extends the life of Hitachi mining shovels and enhances your efficiency while reducing costs and risks. Read our blog here.
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